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Then after you have a frontpanel with screws and threaded spacers attached with JB-Weld, it is best to solder the tactile switches FIRST and then use these (along with the PCB and panel attached) to aligning the LEDs in the panel holes so they stick out from the panel the same amount as the shafts of the tactile switches. You put panel and PCB together and use a pencil through the holes where the screws go. The cables should be connected so the cable sits flat against the top side of the CS PCB and the bottom side of the base PCB, so the solder joints are on the inside of the bent cable. We are constantly working to improve our process to build custom cable assemblies. We pride ourselves on our ability to produce a completely custom product at a surprisingly fast pace. This means that once the prototype is approved, we are prepared to produce the greater volumes of the custom flat ribbon cable assemblies. One of the main benefits of working with a custom cable manufacturer like Meridian is that we design well over 70% of the products we produce. As a leading manufacturer of custom flat ribbon cable assemblies, Meridian creates unique cable assemblies to meet the needs of your project.

Once the design and prototyping are complete, we are ready to begin producing large volumes of the custom flat cable assemblies. Over the past several decades, we have become proficient at designing and producing our cable solutions. The basic format has not changed over the years making interconnection of devise using HDMI very easy. Creating these capable cable assemblies requires years of experience, quality materials, and thorough auditing of our product and process for quality assurance. Meridian Cable creates military-grade cable assemblies and thoroughly tests them to ensure their quality. Our dedication to quality does not end with production. This creation process builds a digital design of the custom flat ribbon cable to ensure it is correct before going into physical production. During the prototyping phase, the engineering and design teams will also work to calibrate our equipment to enable efficient mass production. This will help you find and navigate through the channels more efficiently.

Customizable features include conductor sizes and colors, stranding sizes, conductor insulation materials, fillers, wraps and shields, jacket materials, cable types, and more. One of the many customizable cable assemblies that Meridian Cable manufactures are flat ribbon cable assemblies. With cable subscriptions, viewers are often locked into lengthy contracts that can be difficult to break or modify without incurring additional fees or penalties. These unique cables help to power and control a variety of high-tech applications where a cable tray system is required. We have made custom cable assemblies for every industry from the medical field to military applications and we stand behind every single one. Cable insulation and fillers are the true unsung heroes in the custom cable assembly world. The conductors are the metallic components that transfer power or data within the cable. This interconnectivity is made possible by the multiple conductors that flat ribbon cable assemblies. In the medical field, many pieces of equipment utilize flat ribbon cable assemblies for interconnectivity and processing.

From medical and military to telecommunications and automotive OEMs, we’re proud to have our work represented across so many different fields. The flat ribbon cable assemblies used in the medical arena need to be reliable and precise in their construction. One of the benefits that the design of flat ribbon cable assemblies provides in computer utilization is their ability to terminate quickly. With cutting-edge CAD design technology, we build the perfect configuration of wires and conductors, connectors, terminators, and all other components. Utilizing UL-listed components means our engineers start the project with a product that has been tested, with known capabilities, rather than starting from scratch. Filler materials can include cotton, nylon, Kevlar, PVC, and more all to suit the needs of the project. Check out the link above to read more into this program. Stranding utilizes twisted wires in a spiral to help transfer power more efficiently. As opposed to a cable in which the wires are in a spiral formation and create a round cable, flat ribbon cable assemblies are, well, flat. Now, in our 7,000-square-foot advanced manufacturing facility in Florida, we are able to provide jobs to our community in the areas of St. Augustine. We offer a wide range of materials in a spectrum of sizes, thicknesses and more, and can customize your cable design, manufacturing and assembly to a specified budget.

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